The Course Content
Day One: Introduction to Operational Excellence
Course Introduction and Objectives
Historical Context and Evolution of Operational Excellence
Role of Operational Excellence in Refining and Petrochemicals
Key Challenges and Opportunities
Day Two: Lean and Six Sigma Methodologies
Lean Principles and Tools
Six Sigma Methodology: DMAIC
Identifying and Reducing Waste
Case Studies and Practical Exercises
Day Three: Process Mapping and Improvement
Process Mapping Techniques
Value Stream Mapping (VSM)
Root Cause Analysis Methods
Implementing Continuous Improvement
Day Four: Safety and Compliance
Safety Culture and Behavior-Based Safety
Regulatory Framework in Refining and Petrochemicals
Process Safety Management (PSM)
Hazard Identification and Risk Assessment
Day Five: Sustainability and Performance Metrics
Sustainability Practices in the Industry
Energy Efficiency and Environmental Impact Reduction
Key Performance Indicators (KPIs) for Operations
Continuous Monitoring and Improvement